Product Description
Royal pack make Automatic Form-Fill-Seal (FFS) pouch packing machines are highly efficient, automated systems that convert laminated film into pouches, fill them with products (liquid powder, paste, or granules), and seal them in a single, continuous process. These machines typically operate at speeds of 15120+ pouches per minute, utilizing stainless steel contact parts (SS 304/316), PLC control systems, and digital temperature controllers to ensure hygiene and sealing integrity.
Key Features & Description
Process: The machine forms a pouch from a flat roll of heat-sealable film, fills the product via volumetric cups, piston fillers, or auger fillers, and seals the pouch (3-side or center seal).
Applications: Ideal for food (spices, tea, snacks), pharmaceuticals, shampoo, oils, and chemical liquids.
Structure: Often constructed with mild steel (main frame) and stainless steel (parts in contact with the product) for durability.
Versatility: Capable of handling various materials, including laminated, metalized, and polyethylene films.
Technical Specifications (Typical FFS Machines)
Packing Speed: 1570 pouches/min (dependent on product and size).
Packing Range: 5 ml to 1000 ml or 1 gram to 1000 grams.
Sealing Type: 3-side seal, 4-side seal, or center/fin seal.
Power Consumption: 1.5 kW to 3.5 kW (Single/Three Phase).
Film Width: 100 mm to 450 mm.
Machine Dimensions: Approx. 750x550x1800 mm to 1000x1000x2000 mm.
Machine Weight: Approx. 300500 kgs.
Optional Features: Online batch coding unit, nitrogen flushing system, pouch counter, and ultraviolet lamp.
Common Advantages
High Productivity: Replaces manual labor for improved throughput (e.g., 20003000 pouches/hour).
Accurate Filling: Minimizes waste and ensures consistency.
Low Maintenance: Designed for easy cleaning and operation.
Durable Stainless Steel ConstructionBuilt from high-grade stainless steel, this semi-automatic Cup Filler FFS Machine resists corrosion and wear, providing longevity and hygienic operation. The robust frame supports extensive everyday use in various production environments.
Semi-Automatic, Efficient DesignBalancing manual oversight with automatically driven processes, the machine simplifies cup filling and sealing tasks. Its electric drive allows reliable output while keeping energy consumption in check, ideal for businesses needing consistent results without full automation.
FAQ's of Cup Filler FFS Machine:
Q: How does the semi-automatic Cup Filler FFS Machine operate?
A: This machine requires an operator to load cups and initiate the process. The electric drive then automates the filling and sealing within each cycle, offering a balance between efficiency and user control.
Q: What materials are used in the machine's construction, and why?
A: The Cup Filler FFS Machine is made entirely from stainless steel. This ensures durability, immunity to corrosion, and easy cleaning, making it suitable for food-grade applications.
Q: When is a semi-automatic machine preferable to a fully automatic one?
A: Semi-automatic machines are ideal for small to medium businesses that need flexibility, have moderate production volumes, or require more operator control over the production process compared to fully automated solutions.
Q: Where can I purchase or source this Cup Filler FFS Machine in India?
A: This machine is available through multiple channels in India, including dealers, exporters, manufacturers, suppliers, traders, and wholesalers. Interested buyers can contact local or national distributors for quotes and product details.
Q: What is the typical process flow when using this cup filling machine?
A: The process involves loading empty cups, starting the machine, filling each cup with the desired product, and sealing the cups. The operator supervises loading and unloading, ensuring quality control at each stage.
Q: How is this machine primarily used in production facilities?
A: It is mainly used for filling various liquid or semi-liquid products into cups, such as dairy, beverages, or desserts, before sealing. Its application is suitable for food and beverage facilities aiming for moderate output with reliable sealing.
Q: What are the main benefits of using this Cup Filler FFS Machine?
A: Key benefits include robust stainless steel build for hygiene and durability, user-friendly semi-automatic operation for flexible control, and electric drive reliability, all at a competitive price for businesses in India.
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