Product Description
Royal pack make Automatic Form-Fill-Seal (FFS) pouch packing machines are highly efficient, automated systems that convert laminated film into pouches, fill them with products (liquid powder, paste, or granules), and seal them in a single, continuous process. These machines typically operate at speeds of 15120+ pouches per minute, utilizing stainless steel contact parts (SS 304/316), PLC control systems, and digital temperature controllers to ensure hygiene and sealing integrity.
Key Features & Description
Process: The machine forms a pouch from a flat roll of heat-sealable film, fills the product via volumetric cups, piston fillers, or auger fillers, and seals the pouch (3-side or center seal).
Applications: Ideal for food (spices, tea, snacks), pharmaceuticals, shampoo, oils, and chemical liquids.
Structure: Often constructed with mild steel (main frame) and stainless steel (parts in contact with the product) for durability.
Versatility: Capable of handling various materials, including laminated, metalized, and polyethylene films.
Technical Specifications (Typical FFS Machines)
Packing Speed: 1570 pouches/min (dependent on product and size).
Packing Range: 5 ml to 1000 ml or 1 gram to 1000 grams.
Sealing Type: 3-side seal, 4-side seal, or center/fin seal.
Power Consumption: 1.5 kW to 3.5 kW (Single/Three Phase).
Film Width: 100 mm to 450 mm.
Machine Dimensions: Approx. 750x550x1800 mm to 1000x1000x2000 mm.
Machine Weight: Approx. 300500 kgs.
Optional Features: Online batch coding unit, nitrogen flushing system, pouch counter, and ultraviolet lamp.
Common Advantages
High Productivity: Replaces manual labor for improved throughput (e.g., 20003000 pouches/hour).
Accurate Filling: Minimizes waste and ensures consistency.
Low Maintenance: Designed for easy cleaning and operation.
Precision and Efficiency for PackagingDesigned with advanced heat sealing and PLC-controlled automation, this machine guarantees consistently sealed pouches, enhancing product quality and shelf life. It's crafted for optimal performance with both free-flowing and non-free-flowing products, ensuring reliable operation and minimal wastage.
Versatility Across ApplicationsOur pouch packing machine can handle a variety of materials, including laminate, plastic, and PP. It's suitable for packaging powders, granules, spices, and other food-related products. The customizable sealing length and packaging speed provide flexibility for different operational needs and packing sizes.
FAQ's of Pouch Packing Machine:
Q: How does the pouch packing machine operate?
A: The machine works automatically using PLC control, with pneumatic and mechanical drives. It forms, fills, and seals pouches using heat sealing technology, offering efficient and accurate packaging for various powders and granules.
Q: What types of products can be packaged with this machine?
A: It is suitable for non-free-flowing powders like masala, flour, sugar, and coffee, as well as granules and free-flowing items. The machine efficiently handles a diverse range of products in the FFS (Form Fill Seal) process.
Q: What are the main benefits of using this pouch packing machine?
A: Key benefits include high-speed packaging up to 3,000 sets/hour, an impressive 2% packaging accuracy, and durable stainless steel construction. It minimizes human intervention, reduces product loss, and ensures consistent pouch quality.
Q: Where is this machine commonly used?
A: This automated pouch packing machine is popular in food processing units, packaging facilities, and manufacturing plants across India. It is ideal for dealers, exporters, wholesalers, and traders looking to streamline packaging operations.
Q: What kind of materials can be sealed with this equipment?
A: The machine is compatible with various packaging materials, such as laminate, plastic, and PP, providing flexibility based on the product's storage and presentation requirements.
Q: How is maintenance handled for this machine?
A: Regular cleaning and scheduled checks of the heating and mechanical components are recommended to maximize longevity and performance. The stainless steel construction aids in easy cleaning and corrosion resistance.
Q: What warranty or after-sales support is provided?
A: The pouch packing machine comes with a one-year warranty. Technical support and spare parts are available from authorized dealers, exporters, and suppliers throughout India, ensuring peace of mind for buyers.
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